XT9 Chain Stitch Quilter - Bidvest | Afcom

Industry: Mattress Manufacturing

XT9 Chain Stitch Quilter

Description

Sew together mattress comfort layers for less than 5% of the cost of glue methods. The XT9 can sew sheets together for a low cost worth of thread in comparison to the adhesives commonly used within the bedding industry. The XT9 replaces expensive, messy gluing methods with clean, inexpensive stitching. A set of nine long needles penetrate up to four inches of layered materials, combining it all in a single pass through the machine in about 35 seconds.

Features & Benefits

XT9 provides single-pass assembly.

  • Hot-melt and water-based gluing process requires multiple passes to create assembly.
  • In addition, water-based requires a heat machine or time for water to evaporate.
  • Both glue processes require a press for glue transfer to create a bond.
  • XT9 eliminates these additional steps and machines

XT9 maintains the desired integrity of your product’s intended comfort.

  • Hot-melt and water-based bonding process alters the desired “feel and comfort” of your product by creating a laminated/stiff product.
  • XT9 allows your layers to “float” individually, giving the intended “feel and comfort” of each individual layer.
  • Gluing eliminates airflow and creates a vapour barrier.
  • XT9 provides a “cooling” airflow with no vapour barrier through stitched layers.

XT9 creates an environmentally friendly and recyclable product.

  • Glued layers are created with chemicals; XT9 uses thread.
  • Glued layers are difficult to separate for recycling; XT9 layers can be separated by removing the thread.

Here’s how it works:

  • Gravity conveyor feeds stacked foam layers into XT9.
  • Electric eyes detect material height and adjust automatically to fit.
  • Rubberized belts advance the material in coordination with the needle stoke.
  • Needle and looper threads are trimmed.
  • Motorized belt conveyor discharges the completed sewn-layered unit.

Technical Specifications

Model

XT9

Max sewing speed

2200 rpm

Recommended sewing speed

2000 rpm

Needle spacing

229 mm

Needle type

794 Series Gribetz Spec

Needle size

180/24

Number of loopers

9

Needle Height

7.94 mm

Voltage/Phase

208V/460V, 3 Phase

Current

50/25 amps (Depending on Voltage)

Air pressure

6.2 bar

Air consumption

33 L/min

Max material width

2159 mm

Min material width

1829 mm

Max thickness

102 mm

Min thickness

19mm

Production units

1 queen/35sec

Footprint (L x W)

6629 mm x 3810 mm

Weight

3829 kg

Shipping dimensions (L x W x H)

3150mm x 1450mm x 1900mm

Have any questions? Enquire with us today!

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